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Minimize Voltage Offsets in Pr

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Note that these tolerances are guaranteed maximums over the full operating temperature range of -40°C to +85°C, which in turn guarantees the gain tolerance to a high level of precision. A typical integrated-resistor design (a precision amplifier) is shown in Figure 4.

Figure 4. This precision amplifier combines precision resistors (MAX5421 ICs) with a general-purpose, rail-to-rail op amp (the MAX4495).
Figure 4. This precision amplifier combines precision resistors (MAX5421 ICs) with a general-purpose, rail-to-rail op amp (the MAX4495).

The main technical advantages of integrated resistor chips like the MAX5421 or MAX5431 are matching and temperature tracking between the resistors. You can then select a desired system gain by electronically switching among the gain-setting resistors.

The absolute resistance of an integrated resistor has a large tolerance. That is not a problem in these circuits, however, because gain values are precisely set by resistor ratios to within ±0.025%. If the matching resistor is external, you will have difficulty choosing the correct value, but integrated matching resistors make the task easy. Integrated resistors can be factory trimmed, and they track the gain-setting resistors precisely with temperature. Any tolerance in R1 and R2 also affects R3, so R3 should match the parallel combination of R1 and R2.

If your system does not require R3, you may be able to reduce costs by using digitally programmable, precision voltage-dividers like the MAX5420 and MAX5430. These devices have the same performance as the MAX5421 and MAX5431, but do not contain the matching resistor. For fixed-gain applications, consider the MAX5490, MAX5491, and MAX5492 resistor-dividers, which contain one fixed-ratio pair of resistors only and no matching resistor.

Discrete-Resistor Approach

Now, consider the gain-setting resistors for an alternate, discrete-component approach. The pair of discrete resistors must not only have a ratio tolerance of ±0.025%, but they must also track within this tolerance over the required temperature range. In practice, this means that each resistor must have a tolerance of 0.0125%. Resistor data sheets often specify an initial tolerance plus a temperature coefficient. We can therefore calculate the worst-case tolerance over the temperature range in question. The example below is based on specifications for an ultra-precision discrete resistor with a low temperature coefficient:

Initial tolerance: 0.005%
Temperature coefficient: 2ppm
Operating temperature range: -40°C to +85°C

The resistor tolerance over this range is, therefore:
RTOL = -(0.005 + (40 + 25) × 2 × 10-6)%
(0.005 + (85 - 25) × 2 × 10-6)%
RTOL = -0.018%
0.017%
To match the gain tolerance of an op amp with integrated resistors, you must use ultra-high-precision resistors like those above. Such discrete resistors are available, but they cost several dollars each. The resistor for input-offset matching is less critical, but its cost is prohibitive for a discrete component that comes even close to the performance of an integrated resistor. A single pair of resistors costs far more than a MAX542x or MAX543x (for example), which integrate all the resistors required for four gain settings, plus a matching resistor and all the switches and logic necessary to implement gain switching.

Conclusion

We have analyzed the problem of voltage-offset error caused by input bias currents in a precision system. By examining the discrete- vs. integrated-resistor approaches, we conclude that integrated resistors outperform their more costly discrete counterparts.

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